Weil-McLain Gold CGs-4E Instructions d'exploitation Page 18

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Part number 550-110-282/1108
18
GOLD
CGs-4E Gas-Fired Water Boiler — Boiler Manual
Piping low temp systems3d
Failure to prevent low return water temperature to the boiler could cause corrosion of
the boiler sections or burners, resulting in severe personal injury, death or substantial
property damage.
Radiant heating system piping should include a means of regulating the boiler return
water temperature
and the system supply temperature (such as provided by an injec-
tion pumping control
).
Boilerreturnwatertemperaturewillbeadequatelycontrolledusingthemethodsshown
in this manual provided the system supply temperature is relatively constant.
DO NOT apply the methods of this manual if the system is equipped with an outdoor
reset control.
Instead, provide controls and piping which can regulate the boiler re-
turn water temperature
at no less than 130°F regardless of system supply temperature.
ContactyourWeil-McLainrepresentativeforsuggestedpipingandcontrolmethods.
Failure to prevent cold return water temperature to the boiler could cause corrosion
damage to the sections or burners, resulting in possible severe personal injury, death or
substantial property damage.
Primary/secondary (preferred)
bypass piping method
Primary/secondary bypass piping is preferred because
the flow rate and temperature drop in the heating
circuit(s) is determined only by the heating circuit
circulator(s).Soadjustment of the bypass valves in
the boiler circuit will not cause a change in the heating
circuit rate and temperature distribution.
Figures 8 and 9, page 19, show suggested bypass ar-
rangements using primary/secondary bypass piping
(preferred) for low temperature systems such as radiant
heating systems
or converted gravity systems. For
alternatives, see pages 20 through 23.
The bypass valves in
Figures 8 and 9 (items 7a and 7b)
provide mixing of hot boiler outlet water with cooler
system return water — set to assure a minimum return
watertemperature(atleast130°F)totheboiler.Setthe
valves as explained below.
Temperature gauges
Gauge4a is suggested, but optional on any system.
Gauge
4b is optional on converted gravity systems,
but required on radiant heating systems — to display
the water temperature being supplied to the radiant
tubing.
Gauge
8 is required on all systems to assure the return
water temperature is accurately set for a minimum of
130°F.Ifthisgaugeisnotavailablehowever,adjustthe
valves such that the boiler-mounted temperature/pres-
suregaugereadsatleast150°Fwhenthesystemreturn
wateriscold(approximately60°Fwatertemperature).
Valve adjustment
(Figures 8 and 9 only)
1. Setthevalveswhilethesystemiscool,settingforthe
coldestexpectedwatertemperature(usually60°F
since the system will often drop to room tempera-
ture between cycles).
2. Startwithvalve
7a fully closed and 7b fully open.
3. Graduallyopenvalve
7a while closing valve 7b until
the temperature at gauge 8reads130°Fwhengauge
4areads60°F.
4. Notethatvalve
7a regulates the amount of hot wa-
ter from the boiler supply which mixes with return
water.Valve7b regulates the amount of system water
flowing through the boiler secondary loop.
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